Offer
The easiest way to extend the lifetime and increase the efficiency of each machine is to know its current condition. Using the newest technologies and accurate measuring equipment we measure kiln axis, rollers skewing, shell deformations and many other parameters which are needed to prepare the detailed report (our sample report). Next step of our service is a presentation of all the results and findings, followed by proposed solutions and recommendations for the future maintenance. When it is necessary and demanded by the client, we carry out on-site adjustment.
OFFER OF HOT KILN MEASUREMENTS AND INSPECTION OF ROTARY KILN.
Measurements of kiln geometrical parameters
- Measurements of kiln axes position
- Measurements of tire migration and under-tire clearance
- Measurements of rollers’ geometry
- Measurements of tires’ and rollers’ mechanical wear of running surface
- Measurement of foundation frame slope
- Measurement of thrust roller position
- Measurements of tires and shell temperatures
Kiln shell deformation
- Measurement of kiln shell local deformation
- Preparation of polar diagrams for each crossection and 3D model
- Measurements of tires and girth gear wobbling
- Measurements of rollers’ shaft deflection (presence of mechanical crank formation).
- Measurement of kiln shell temperatures (presence of thermal crank formation).
Kiln shell ovality measurement
- Survey of heavy kiln shell flexing (measuring by ovality sensor)
Drive system geometry
- Measurements of girth gear axial and radial run-out
- Measurements of pinion axis position, shafts, reducer and motor alignment
- Measurements of root clearance and backlash
- Preparation of adjustment program and schedule (if needed)
Kiln mechanical parameters
- Calculation of loads on support
- Calculation of pressure on bearings
- Calculation of Hertz pressures on roller- tire contact
- Calculation of bending stress in the kiln shell
- Calculation of stress in tires
- Verification of the kiln shell characteristics (stiff or flexible kiln)
Supervision of rollers adjustment and renovations
- Supervision over roller adjustment
- Thrust control and correction of balance (if needed)
- Technical support during necessary renovations (replacement of kiln shell, tires, rollers, drive systems)
